What is in this article?:
- Replace Components With A Single Module
- Targeting Commercial Markets
Multifunction modules require design skills along with sufficient software and measurement tools to fully test complex final designs.
Targeting Commercial Markets
Although IMAs or MICs are often associated with military applications, some companies have coupled components together in assemblies for commercial markets with larger volumes. One such firm is MITEQ, which claims lines of multiple-input block upconverter and downconverter modules for Ku- and Ka-band satellite-communications (satcom) systems. Not only do the converter modules help simplify system layout, they also improve system performance. One of the multiple-input converter modules can combine two or three independent outdoor frequency converters into one antenna-mount package. In the case of an upconverter, two or three intermediate-frequency (IF) input signals are converted into a single wideband RF output signal to feed an output amplifier and antenna.
In another case, a company often associated with integrated-circuit (IC) components, Hittite Microwave Corp., has developed a series of in-phase/quadrature (I/Q) frequency upconverter and downconverter modules for use in 38- and 42-GHz microwave radios. The firm’s models HMC6787ALC5A and HMC6146BLC5A are GaAs monolithic-microwave-integrated-circuit (MMIC) variable-gain I/Q frequency upconverters. They are used for building cost-effective microwave radio transmitters at 38 and 42 GHz, respectively.
Model HMC6787ALC5A operates from 37 to 40 GHz with 10-dB small-signal conversion gain, -17-dBc sideband rejection, and 13-dB gain control. The model HMC6146BLC5A MMIC runs from 40 to 44 GHz with 12-dB small-signal conversion gain, -25-dBc sideband rejection, and 17-dB gain-control range. The I/Q upconverters both deliver +27-dBm third-order intercept point (IP3), and both meet the requirements of VSAT/satcom transmitter terminals covering the EHF frequency band. In contrast to some of the military-grade modules, however, these multifunction units are the size of components, supplied in RoHS-compliant surface-mount-technology (SMT) packages measuring just 5 x 5 mm.
Companies with impressive capabilities in designing and manufacturing IMAs have typically already demonstrated those skills at the component level, although more complex tools are typically needed to support the creation of effective IMA solutions. Narda Microwave, for example, can move easily between building single-function components and multifunction modules because of their capabilities in testing both types of products.
The firm’s extensive test equipment includes microwave vector network analyzers (VNAs) operating through 65 GHz, high-power test capability through 18 GHz, spectrum analyzers through 50 GHz, oscilloscopes through 50 GHz, phase-noise measurements through 26 GHz, and even fiber-optic bit-error-rate (BER) testers capable of measuring rates to 2.67 Gb/s. The firm also leverages extensive computer-aided-engineering (CAE) software tools, including system-level simulations, high-frequency structure simulator (HFSS) electromagnetic (EM) modeling software, and mechanical computer-aided-design (CAD) software.
Understanding the importance of test to the development of reliable IMAs, Anaren has built an arsenal of environmental test gear, including equipment for evaluating the performance of components and IMAs under shock, vibration, salt fog, humidity, and with thermal cycling. The company, which has honed the skills of its microelectronics assembly personnel to achieve true “built-to-print” capabilities in order to realize complex circuit configurations from customers, has worked with a variety of different circuit building-block materials, including low-temperature-cofired-ceramic (LTCC) and multilayer thick-film materials, to achieve a large number of functions within small package sizes.
Mercury Systems Ltd. has also worked with a variety of different circuit materials in creating its IMAs, including LTCC, soft circuit boards (such as Teflon), and alumina substrates. As with MITEQ, Narda, and many other IMA suppliers, Mercury has found the needs of the satcom market to be strong, especially for the gains in size and performance possible through integration of multiple functions into a single module. In addition to the RF/microwave circuitry, the firm also handles digital and DC circuitry within the modules, many of which are custom designs closely guided by a customer’s requirements.